The automotive industry has to think about water ingress. Even though, in essence, the automotive industry is focused primarily on engineering for vehicles that stay on land; you cannot always trust the environment to stay dry.
Overmoulding is an important process for electrical connectors that is vital in automotive manufacturing. Overmoulding allows the wire and connector to be seamlessly sealed and prevents dust and water ingress.
Here are some benefits to overmoulding in vehicle construction.
Strength and flexibility
The overmoulding process allows for flexibility so the cable can withstand 360° strain. Additionally, the overmoulded connector allows for pull strength. The lifespan is thusly increased as this extra strength allows the connector to be able to endure more mating cycles.
Considering the strain and stresses of driving this is an important feature. You are protected over every speedbump, and every sharp break. These overmoulded connectors can take a beating.
One thing that cannot be predicted at the stage of manufacture and design is the terrain that the driver will eventually choose to drive on. Even roads aren’t particularly smooth at times, and the connector needs to be able to protect the vehicle even at its most abrasive.
Durability and function
The overmoulding process allows for superior durability. The machinery and technology are protected against debris as well as water. So whatever environment the vehicle is being designed for, can be accounted for in the design of the connector.
Condensation, chemical exposure, temperature, and pressure will pose less of a problem for automotive technology. Consider that engine temperatures can reach up to 120° Celsius; you need a connector that can withstand these extreme conditions. They also insulate against the various impacts that all vehicles will be subjected to when they hit the road.
Automotives these days have a lot more electronics under the bonnet. The more technology that is stuffed into these vehicles, the surer you need to be about the protective components you are installing to complement the car’s functionality.
Customisation and application
The ability to be able customise electrical component moulds is just another great reason to use overmoulded connectors in the automotive industry.
During the overmoulding process, colours and company logos can be easily added to the component themselves. Keying also ensures that electrical connectors are mated in the proper orientation. It is automatically clearer which male connector part mates with which female connector part.
If you would like to hear more about how overmoulded connectors could benefit your industry, contact us today. Or you can call 01582 472747 for more information on GK Services’ connectors.
